Structural Color 3D Printing By Shrinking Photonic Crystals

Kavli Affiliate: Julia R. Greer

| First 5 Authors: Yejing Liu, Hao Wang, Jinfa Ho, Ryan C. Ng, Ray J. H. Ng

| Summary:

The rings, spots and stripes found on some butterflies, Pachyrhynchus
weevils, and many chameleons are notable examples of natural organisms
employing photonic crystals to produce colorful patterns. Despite advances in
nanotechnology, we still lack the ability to print arbitrary colors and shapes
in all three dimensions at this microscopic length scale. Commercial nanoscale
3D printers based on two-photon polymerization are incapable of patterning
photonic crystal structures with the requisite ~300 nm lattice constant to
achieve photonic stopbands/ bandgaps in the visible spectrum and generate
colors. Here, we introduce a means to produce 3D-printed photonic crystals with
a 5x reduction in lattice constants (periodicity as small as 280 nm), achieving
sub-100-nm features with a full range of colors. The reliability of this
process enables us to engineer the bandstructures of woodpile photonic crystals
that match experiments, showing that observed colors can be attributed to
either slow light modes or stopbands. With these lattice structures as 3D color
volumetric elements (voxels), we printed 3D microscopic scale objects,
including the first multi-color microscopic model of the Eiffel Tower measuring
only 39-microns tall with a color pixel size of 1.45 microns. The technology to
print 3D structures in color at the microscopic scale promises the direct
patterning and integration of spectrally selective devices, such as photonic
crystal-based color filters, onto free-form optical elements and curved
surfaces.

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